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Posts Tagged ‘manufactured stone’

 


is proud to introduce

 NEW PROFILES

for Spring 2013

Changing from winter to spring changes a lot of things and inspires everyone to spruce things up.  Kodiak Mountain Stone is proud to announce some new profiles for Spring 2013.   These profiles are slightly different than some of our current profiles but broaden and strengthen our overall product
lineup.

Here are a few of our new profiles:

  

Glacier Dry Stack Ledge

Glacier has always been a popular color in our ready stack and with our new 3″ high profile it will continue to draw the eye with edge and color.

 

  Colorado Rundle Stacked Stone 

Similar to our current Frontier Ledge; we cross over the exclusive color of Colorado Rundle to give you a nice tight dry stack look

   

Glacier Stacked Stone
Perfect for interior or exterior use; this glacier color will provide accent and and texture to any project!

 

Walnut Stacked Stone 

With warm tones of brown this Stack is going to be all the rage on any project.  The rich color and sleek stack will enhance your home or business

   

Walnut Dry Stack Ledge 

Long and narrow chiseled look gives a stacked ledge a rustic feeling and appearance that is perfect for the front of your home or a fireplace.

   

Black Diamond Cobble Ledge  

With a old European feel; Cobble ledge blends architecture with style to highlight  solid structural appearance.  Dark coloring with contrast makes this stone stand out and makes it look authentic and aged.

  

  RedStone Cobble Ledge

Gives you the antique look with the vibrant modern colors.

 

Shale Ledge

Stone was the building blocks of modern civilizations and shale ledge with its chiseled narrow look gives a warm historic feeling of centuries long gone.

 We still have all our Kodiak Mountain Stone profiles available as well as being the exclusive dealer in Canada for Veneerstone.  We have many profiles and colors available and in-stock for your next project.

 Call us or visit one of our showrooms for more information.

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The Lethbridge Home & Garden Show runs this year from March 13 – 16 at the Exhibition Park.  From DSC_0468DSC_0467Wednesday to Friday the show runs from 1:00 – 9:00.  On Saturday it goes from 10:00 to 5:00.

Make sure to stop by the Kodiak Mountain Stone booth to see our samples of Manufactured Stone, Natural Stone, Bick and Acrylic Stucco.

While you are at our booth enter our free draw for a fire pit.  Also “Check-in” on Facebook while you are there to automatically be entered to win other prizes.

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Question: Is this manufactured stone, natural stone and brick just for exterior use, or can we use it for interior projects too?

This past week we had the Kodiak Mountain Stone booth set up at the Calgary Home and Garden Show in Calgary, Alberta.  Whether people were looking at our manufactured stone, our natural stone, our brick or our acrylic stucco, the same recurring question came up time and again.  “Can this ___________ (fill in the blank with stone, brick or stucco) be used inside our house, or is it just for the outside?”

Yes it can!  All of our products can and are used on both exterior and interior projects.  Inside, our stone and brick are often used on fireplaces, feature walls and back splashes.

Manufactured Stone & Natural Stone:

Winter Pearl Frontier Ledge Kodiak Mountain Stone bathroom Lethbridge Calgary A2

Our stone products are used on interior projects frequently.  One item to take into consideration when you are deciding between manufactured stone and natural stone on an interior project is the weight of the stone

itself.  Manufactured stone will typically weight between 10-12 lbs.  Natural stone veneer may be double that weight or more.  With either product it is a good idea to plan the project out with the help of an engineer.  With manufactured stone you shouldn’t have any problems or issues with the added weight on a wall or fireplace.  However, when it comes to natural stone on interior applications you need to pay a little more attention to the weight of the project.  Depending on the amount of natural stone you will be using, you will need to ensure that the supporting structures are properly reinforced.

Cherokee Brick Portsmouth Kodiak Mountain Stone Calgary LethbridgeBrick

Brick is also commonly used on inside projects.  A common trend that we are seeing is the use of thin brick veneer on feature walls, fireplaces, etc.  The brick that we supply can be cut into thin brick slices for such projects.  These brick can be cut for both the flat surfaces as well as for corner pieces.  Our staff at either of our stores in Calgary or Lethbridge can help you out and show you how this works, or you can contact us for more information at 877-563-4252.

 

 

Acrylic Stucco

Acrylic Stucco is a little different from brick and stone in it’s use as an interior product.  Not many people would turn to a stucco product for inside, but it has actually been a trend we have seen growing more and more in the past couple of years.  We have some acrylic stucco products that have become very popular for flooring, specifically garage flooring.  We have also developed some smooth finishes that are being used on interior walls.

 

When you are building or renovating your options are endless.  Don’t limit yourself to the status quo.  Just because you see something that you think may be an exterior product doesn’t mean that it can’t be used to add that special touch on the inside too.

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Question: What are the differences between the natural stone and the manufactured stone products that Kodiak Mountain Stone offers?

Natural Stone vs. Manufactured Stone

Kodiak Mountain Stone, Juniper Ridge Natural Stone fireplace

Kodiak Mountain Stone Manufactured Stone Fireplace

 

Both natural stone and manufactured stone are used to create lasting, beautiful projects.  Kodiak Mountain Stone has a great selection of each and our staff can assist in helping make a decision.  In the end, personal tase and preference may be the deciding factor in choosing natural vs. manufactured stone, but there are a few things to take into consideration when making your choice:

 

 

 

Manufactured Stone 

  1. Cost: In most cases, manufactured stone costs less than natural stone to purchase and install.  With the manufactured stone products that Kodiak Mountain Stone supplies, they are typically very similar in price from one profile to the next.
  2. Weight: Manufactured stone weighs less than natural stone (approx. 10-12 lbs per square foot).  This provides an advantage in the ease and cost of installation.
  3. Easy to Install: Manufactured stone is man-made and thus is designed for the ease of installation.
  4. Coloring: Kodiak Mountain Stone manufactured stone is colored all the way throughout the stone. This means if a stone is damaged or chipped, the coloring on the inside of the stone will match what is seen on the exterior of the stone.

Natural Stone

Kodiak Mountain Stone supplies natural stone that is available in full-set or veneer.  Our most popular natural stone styles that we sell are the veneered stones.  Natural stone veneer is real stone that is either collected (i.e. fieldstone) or is quarried and the stone is then cut to a consistent thickness for use as a veneer.

  1. Strength: Natural stone is strong and durable.  There is a misconception that all natural stone can be used in all climates.  Like manufactured stone, some natural stone products (i.e. certain sandstones) need testing done to ensure they will stand up to the climate they are being used in.  With our stores in Calgary and Lethbridge, Alberta we know our customers will face harsh weather conditions.  Natural stone that we sell at Kodiak Mountain Stone will stand up to these conditions
  2. Selection: Kodiak Mountain Stone offers a variety of natural stone products that are brought in from quarries all throughout North America.  Our selection of natural stone is very good and growing all of the time.
  3. Price: Natural stone prices vary due to many factors.  At Kodiak Mountain Stone we have many natural stone profiles that are close to the same pricing as manufactured stone.  However, natural stone typically costs more than manufactured stone, both for product and installation.

Whether you are looking for manufactured or natural stone, Kodiak Mountain Stone will have what you are looking for.  We will help you to find the right product for an elegant, authentic and durable final project that you will be proud of.  There are additional pros and cons to each product beyond what is listed here.  Our intent is to help you become more informed in making a choice.  Please comment and share any knowledge that you may have that would help our customers in making their decision.

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Question: I am planning on putting Kodiak Mountain Stone manufactured stone on the exterior of my house and on my fireplace.  How is it installed?  Can I do it myself?

Kodiak Mountain Stone manufactured stone can be installed by a professional mason or the do-it-yourself (DIY) home owner.  Properly installing our manufactured stone products is the most important part of ensuring a long-lasting, beautiful project.  There are definite advantages of using a professional mason and we would be happy to try to help you find one if you wish.  But if you want to instal your stone on your own, we are here to help.

Visit our website at www.KodiakMountain.com if you would like to download our Installation Guide in .pdf format.

Estimating Material Needed:

Whether you are putting stone on your fireplace, a feature wall or on the exterior of your home, the first step is to estimate the amount of stone that you will need for the job.

  1. Measure the square footage of the area to be covered with your Kodiak Mountain Stone veneer.  For example, the surface you are covering may be 12 feet long at the base and 12 feet high.  You would calculate this as 12 x 12 = 144 square feet (SF).  The stone used on these surfaces are referred to as “flats.”  The flats are on the flat surface of the project while the other option is “corners” which obviously are used on the corners of the project (they come in 90 degree pieces)
  2. Next you would determine the area of any large openings such as windows and doors where the stone is not going to be applied.  When you calculate this square footage, subtract it from the square footage you calculated in step 1.
  3. The next step is to determine the amount of corner pieces that you will need.  Our stone comes with 90 degree corners in all of our styles (Some of our natural stone products do not have 90 degree corners).  While our flats are measured in square footage, corners are measured in linear feet.  So to determine the amount you need for corners, measure the linear footage of the corners you will be putting stone around.  For example, if you are going around two different corners and they are each four feet tall, you would need eight linear feet of corners (2 corners x 4′ = 8 linear feet)
  4. Because the corner pieces do cover some of the area that we have previously measured for the square footage of flats, for each linear foot of corners subtract 1/2 foot off of the total square footage of flats you previously calculated.  In our example, if you need 8 linear feet of corner pieces, subtract 4 square feet of the needed flats calculated in steps 1 & 2.
  5. When installing your manufactured stone there will be times that you need to cut and fit the stone.  At times there may even be some broken stones that come in the boxes.  During shipping some breakage may occur.  These stones can be used when cutting and fitting is needed.  For this reason plus the possibility of errors in measuring, we suggest when you order your stone you order about 10% more than you anticipate needing.

Tools Needed:

Many of the tools you will need to instal your stone are available from us at our stores in Calgary and Lethbridge AB.  If you do not live near either of these locations they should be available at your local hardware stores.  The tools you will need may include:

  • Hammer
  • Level
  • Grinder &/or saw, complete with masonry cutting blade
  • Safety glasses
  • Dust Mask
  • Grout Bag
  • Soft Bristled Brush
  • 1 3/4 Roofing Nails
  • Tin Snips
  • Wheel Barrow
  • Hoe
  • Masonry Trowel
  • Hawk
  • Spacers or shims
  • Hammer Tacker complete with staples
  • Stiff Bristle Brush

Preparing the Surface

We have a very informative surface preparation video online at the following link: Preparing Surface for Stone

  1. Moisture Barrier
  • The moisture barrier is an extremely important part of the installation.  Without a proper moisture barrier you can run into significant problems down the road.  This is one area of concern with not having a professional installing your Kodiak Mountain Stone products.  If you ensure you follow the provided guidelines, you won’t have a problem. Please watch the video above to learn more about surface preparation.
  • If you are installing your stone over wallboard, paneling, plywood, or other rigid wood related sheathing, it is necessary to cover the wall surface with a moisture barrier.  In most cases, building codes are satisfied by using two (2) layers of tar paper or two-ply 60 minute grade D paper.  Make sure to check your local building code requirements. Be sure that the sheets overlap from the bottom up.  Overlap two inches on the horizontal seems and six inches on the vertical seams.  Flashing, weep screed, and appropriate drainage means are required at stoppage points of stone veneer and at any places of potential penetration.
  • When stone is to be installed over clean brick, block, cement board or other masonry surfaces, no moisture barrier is necessary.
  • Check your local building codes for required flashing specifics and to ensure these instructions meet specific moisture barrier requirements.
  1. Wire Lath
  • Directly over the moisture barrier, cover the area with a wire lath.  We recommend using at least a 2.5 lbs (1.71 kg) diamond mesh expanded wire lath meeting the requirements of ASTM C 847.  Overlap lath sides and ends no less than one inch.  Be sure that lath is attached with the small cups pointing upward.  Attach the lath using galvanized nails or staples every 6 inches on center vertically, and 16 on center horizontally, ensuring to penetrate studs.  Use staples or fasten any loose areas between the studs.  Use tin snips to cut the lath.
  • With corners, ensure that the lath is tightly folded.  Never have a seam on the corner.  Nail the lath on both faces of the corner

Mixing  Mortars

For detailed instructions on mixing your mortar from scratch, please visit our installation guide online at http://www.kodiakmountain.com/technical/installation.htm.  If mixing your own mortar, ensure that all ingredients comply with, and are mixed to meet ASTM standards and/or local building codes.

You will have three different applications of mortar: The Scratch Coat, Mortar, and Grout

At our stores in Lethbridge and Calgary we sell a pre-mix mortar that just requires adding water and mixing thoroughly.  Mortars and mixtures can vary, so please follow the directions on the bags of mortar that you purchase.  The bags of mortar will also indicate the coverage amount of each bag.

Scratch Coat

  • Cover the entire wire lath with an even layer of mortar with a cement trowel.
  • While the cement is still wet, gently scrape it with a fine bristled brush or hair pick.  The resulting grooves rough up the scratch coat, which creates a better bond when the stone is applied.  Brush gentle enough that no mortar is removed from the wall.
  • Let the scratch coat dry sufficiently.  Depending on temperature, humidity, airflow, mix, etc this can take 8 to 24 hours.

Applying the Stone

  • Before applying stone, ensure that proper measures are taken to divert water runoff away from the stone.  Excess run-off and splashing can, over time, stain the stone.  
  • Mix a batch of mortar according to the instructions in our guide or on the bag of mortar mix
  • Using a trowel, apply a 1/2″ layer of mortar on the back of the individual stones.  Press the stone firmly into the scratch coat to ensure a good bond.  Press hard enough to squeeze out a little mortar around the edges of the stone.  Make sure you have complete coverage between the mortar bed and the surface of the stone.
  • The corner pieces should be installed first alternating the long and short ends of the corner pieces in opposite directions.
  • Next apply the flat pieces by starting at the outer edges and working towards the center of the wall.
  • Cutting & Trimming: You may use nippers, the edge of your trowel, or a circular saw with a masonry blade to cut and shape the stone.  If necessary, broken stones can be trimmed and shaped to fill in any gaps.  Avoid having any cut edges of the stone visible.
  • Grouting Joints: When a mortar joint is to be used, fill in the joints with a mortar bag, taking care to avoid getting mortar on the stones’ surface.  Joints should be 1/2″ to get the most natural look.  Any accidental smears can be removed with a whisk broom after the mortar is crumbly.  Never use a wet brush, wire brush, acid or acid-based product to clean the stone.
  • Finishing Joints: Proper jointing gives your project an appealing and professional finish.  Allow mortar joints to become firm (approx. 30-60 min), then point them up with a jointing tool.
  • Brush Joints: Remove excess mortar then firmly compress and seal the edges around the stones.  Brush stones and joints with a dry whisk broom to finish and clean your project.
  • Dry Stack (Mortarless) Application: In dry stack application where no mortar joints are used, a bonding agent may be added to the mortar mix for better bonding.  It is also recommended to use a breathable (non-film-forming) sealer.  (no gloss, low gloss and high gloss sealers are available).  Install dry stack stone from the bottom up and keep joints as level as possible.

Cleaning and Sealing

Clean Kodiak Mountain Stone products with a soft bristle brush and water.  If stained with mineral deposits or efflorescence, stone may be cleaned with a diluted household vinegar solution (7 parts water, 1 part vinegar).  Rinse thoroughly with clean water after cleaning.  Do not use wire brushes or acid to clean Kodiak Mountain Stone manufactured stone.  Contact our office at 1-877-563-4252 or visit one of our stores or one of our dealers to explore our various sealing options.

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QUESTION:

I am going to use Kodiak Mountain Stone Frontier Ledge Nebo My question is; Can I use a strong construction adhesive, like PL400 or Gorilla Glue, to install the stone veneer?

 

Answer:

It is recommended to always use a Mortar and Mesh combination as set out in the Kodiak Mountain Stone Installation instructions.  Local codes will mandate what product or combination is required in various jurisdictions.  Some things to remember is the ICC (International Code Council) sets their benchmarks for application of products and when products like Kodiak Mountain Stone Veneer has been tested within these benchmarks; the Code Council issues sets its codes based on the application and use of these products.  There is also waterproofing to take into account and installing stone with PL or any adhesive to a surface does not create a water barrier.

Something to remember about adhesives; is that they are a chemical and naturally different issues arise such as off-gasing; smell; freeze-thaw degeneration cycles all are considerations.  Kodiak Mountain Stone encourages users to follow our installation guide and to always check local building codes.

 

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Sometimes certain words or people are  synonymous with one another.  We can think of people like Sonny and Cher; Donny and Marie and things like Peanut Butter and Jelly or Fruits and Vegetables.  With finishing the exterior we can do the exact thing when it comes to Stone and Stucco.  Stone and Stucco can compliment each other in texture, color and over-all appearance.  Some people like to to contrast the two to bring out subtitles while other installers like to bring them together for an overall balanced look.  When done properly Stucco and Stone can be combined to be very effective in an overall presentation.

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Ready Stack Walnut with Stucco and Natural Stone Retaining walls

Kodiak Mountain Stone is an exclusive supplier of Master Wall Stucco products that can be applied to virtually any surface which gives you a nice base to work from and by adding one of our stone products that are natural or manufactured, Stone can be the perfect accent for your project.  We are very unique in that we can Tint your stucco to the color that you want.  If there is a color that you want; we can usually match it so that you get the effect you are looking for by utilizing color and finish.  Usually Stucco comes in an array of muted colors but with us being able to tint it to your specifications; it creates a base to work with so that you can match stone to it.  The stone can add some flavor to the look by picking out subtleties in the stones texture or color that will suit your particular taste.  Many people pick their stucco color and bring a swatch to compare to the stone to make sure it gives them the appearance they are looking for.  Another way to see how this will look is to take a picture of your home; and print out the picture and draw in where you want the stone and the stucco so you have an overall impression.  We at Kodiak Mountain Stone can also provide you with sample boards to take back to your project to see if the style and color of the Stone will complement the look.

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Stone and Stucco combination Ready Stack Glacier

Many people like to use our Ready Stack Almond Buff as their stone choice to complement their Stucco.  Its a style and color that virtually goes with everything and has the right tones and hues that go with the most popular stucco colors.  Our Southern Hackett Granite goes beautiful with the darker Stucco colors and offers a measure of contrast or relief from Dark tones.

Kodiak Mountain Stone can quote your entire stone and stucco project and give you ideas on finishes and styles to make your next project look great!!!

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